Demo / Concept ERP Project Dal Mill · Food Processing

PulsePure Dal Industries – Dal Mill ERP Demo Project

Demo / concept Dal Mill ERP for a toor and chana dal processing mill: run pulse procurement, cleaning, dehusking, splitting, polishing, sorting and packing with batch-wise yield, by-product and cost tracking for dal mills.

  • ERP
PD
This is a demo / concept project created to show what Huda's Technologies can build. The organization name is fictional; it is not a client implementation and no client results are claimed.

Project Overview

This demo / concept project shows how Huda's Technologies would implement Dal Mill ERP for a fictional toor and chana dal processing mill. Dal Mill ERP records every batch from the purchase of raw pulses to packed dal, measuring yield and by-products at each stage so you know the true cost and margin of every grade. It is a concept for demonstration and not a client implementation.

Business Challenge

  • Yield from raw pulses to dal varies and is not measured
  • Chuni, husk and broken by-products are not valued
  • Quality grades and rates change with every lot
  • Processing cost per kg is unknown

Our Solution

Dal Mill ERP records every batch from the purchase of raw pulses to packed dal, measuring yield and by-products at each stage so you know the true cost and margin of every grade.

Key Features

Weighbridge-linked receiving
Stage-wise yield and wastage
Chuni / husk / broken by-product valuation
Grade-wise finished stock
Batch traceability to supplier

ERP Modules

  • Pulse Procurement
  • Raw Material Management
  • Quality Testing
  • Batch Management
  • Cleaning
  • Grading
  • Dehusking
  • Splitting
  • Polishing
  • Sorting
  • Production
  • By-product Management
  • Wastage
  • Yield
  • Packing
  • Warehouse
  • Sales
  • Dispatch
  • Accounts
  • Maintenance
  • Quality
  • Reports

Business Workflow

  1. 1Raw Pulse Procurement
  2. 2Receiving
  3. 3Weighment
  4. 4Quality Testing
  5. 5Cleaning
  6. 6Grading
  7. 7Dehusking
  8. 8Splitting
  9. 9Polishing
  10. 10Sorting
  11. 11Quality Inspection
  12. 12Packing
  13. 13Finished Goods
  14. 14Warehouse
  15. 15Sales
  16. 16Dispatch

See the interactive process flow with departments, inputs and outputs on the ERP solution page.

Departments & User Roles

Management

Mill Owner, Plant Manager

Procurement

Purchase Manager, Procurement Officer

Gate & Weighbridge

Weighbridge Operator

Quality Control

QC Manager, Lab Technician

Production

Production Manager, Shift Supervisor, Machine Operator

Warehouse

Warehouse Manager, Store Keeper

Packing

Packing Supervisor

Dispatch

Dispatch Manager

Finance

Accountant

Maintenance

Maintenance Manager

Reports & Dashboard

Reports

  • Batch yield
  • By-product value
  • Cost per kg
  • Grade-wise stock

Dashboard KPIs

  • Batch yield (live KPI)
  • By-product value (live KPI)
  • Cost per kg (live KPI)
  • Grade-wise stock (live KPI)

Integrations

  • Weighbridge
  • Lab Instruments & Analyzers
  • Barcode & QR
  • Accounting Software

Proposed Implementation Scope

Proposed scope: requirement study across 10 departments; configuration of 22 modules; 16-step workflow setup; role-based access for 16 user roles; data migration, training and go-live support.

Expected Impact

Concept project – no client results are claimed. Expected benefits: accurate yield and by-product accounting; farmer and supplier payments on time; batch traceability from farm to customer.

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